Capabilities
Capabilities

Premier Die Casting Company operates out of a 60,000 square foot facility with 15 aluminum die cast machines from 450 to 1,000 tons.

Engineering
Engineering

Our highly skilled, creative engineers provide assistance to our customers and prospective customers with quotes, rapid prototyping and tooling design.

Quality Assurance
Quality Assurance

Premier Die Casting’s quality assurance program is ISO 9000:2000 certified.

Die Casting Design and Engineering Services

Premier Design Casting has been providing industries just like yours with manufacturing and die casting design services for more than 70 years. We offer some of the most robust and advanced design and development services around, with a focus on getting the most out of your aluminum casting. Learn more about our ISO 9001:2000 certified processes below.

Capabilities

Premier Die Casting has the industry-leading equipment you’ll need to accomplish any job. Our facilities cover more than 60,000 square feet and include 12 aluminum die cast automated machines with capacity up to 850 tons.

In our six-acre facility, we can offer you support for part sizes up to 350 square inches and weight as large as 12 pounds. We modern CNC milling machines, Fanuc Robodrills, CNC lathes, grinders and hydraulic presses. View our full equipment list.

The die cast design services we offer include three multiple CAD seats: Solidworks, Cadkey and ProE support, with additional flow simulation software and tool design software to turn die casting designs into a reality.

Engineering

We employ some of the best engineers to offer you access to creative minds and skilled engineering backgrounds that meet your parts needs, solve existing problems in novel ways and increase the likelihood of spotting potential concerns with your next design.

Engineers will be available to review your die casting designs and manufacturing needs throughout the entire process. Coverage extends across the entire job whether you’re looking at value engineering, considering target pricing options, managing life cycle costs or requesting support in specialty areas like metallurgical engineering.

Premier Die Casting services include tooling, die casting design, rapid prototyping and much more. Contact us to receive a quote from our engineers and learn more about the services we offer that might be the right fit for your die casting engineering services needs.

Quality Assurance

For more than 30 years an award winning internationally recognized quality management system has resided at Premier Die Casting. Our customer focused multi-disciplined approach is used for effective Product Launches that result in the design intent being consistently achieved. We are currently an ISO 9001:2008 certified and ISO 9001:2015 compliant organization. Our system from Product Launch to Production Delivery is based on the Plan-Do-Check-Act Model.

Avanced Production/Quality Planning

  • A Part Control Plan is generated for each manufactured part identifying all key product characteristics and defining the methods for their control.
  • A Process Flowchart is generated and defines the manufacturing process as well as the interactions and controls throughout the product realization.
  • A Full Dimensional Layout is performed to verify mold design and part print compliance in the pre-production phase.
  • A Full Metrology Review of the key parameters is performed and methods established to assure design intent is met.

Measuring Equipment

  • Pro-Manager, Pro-Link & Visi-Trak for real-time monitoring,
  • Real-Time closed looped automatic system making adjustments to key process parameters not meeting established limits
  • 2-Coordinate Measurement Machines for full dimensional layout
  • Standard calibrated instruments used throughout industry to verify and validate key product characteristics

Statistical Quality Assurance

  • Part Qualification: First-Piece Inspection at the start of each production run
  • SPC: Variable and Attribute Control Charting during the production run
  • Part Evaluation: Last Piece Inspection at the end of each production run
  • Final Audit: Each ship lot is statistically sampled for compliance of key characteristics

Quality Assurance Team

  • ASQ Certified Quality Team Members
  • Internal Certified CNC Operators
  • Certified Die Cast Operators
  • Process Engineers

When you work with Premier Die Casting, you’ll be working in a quality management system that is ISO 9001:2000 certified, so each part we work on is tagged, defined, tracked and checked during each step. Your entire manufacturing process will be defined and provided to you so you can maintain proper controls throughout all parts and product realization.

Learn more by contacting us and asking about the presence of our cross-functional product control teams, certified operators for internal quality control and ASQ certifications for engineering, auditing, technology and mechanical inspection.