Aluminum Die Casting Services

Aluminum die casting has been a specialty of Premier Engineered Products for over 70 years. Our aluminum casting services have been helping engineers, product designers and architects bring their designs to life with state of the art part designs and reliable quality. Quality, cost effective manufacturing of your castings is guaranteed thanks to extensive experience in the industry, state-of-the-art equipment, expert manufacturing and quality engineers, and highly trained production staff.

The ISO 9001:2015 standard is at the heart of the Premier process, forming a great foundation for IATF 16949 certification in 2022. A wide range of equipment bolsters two manufacturing facilities that cover almost all die casting engineering, designing and development needs your company may require, with room to grow on 12 acres of property.

Contact us online to get a FREE quote or get more information from our expert staff on our aluminum casting services. For your convenience, you can now fill out an online RFQ and order a free die casting design CD.


What Are the Benefits of Aluminum Die Casting Services?

Our revolutionary aluminum pressure casting process offers a number of important benefits including:

  • Customization: It facilitates the attainment of complex designs and forms, making it easy to customize the casting to specific manufacturing processes.
  • Higher rates: Aluminum alloy die castings enable parts to be manufactured at a much higher rate than other metal alloys. Integrated robotic die cast work cells increase production efficiency even further.
  • Lightweight strength: Aluminum castings offer the highly valued combination of light weight and superior strength.
  • Low cost: Aluminum die cast parts are typically less expensive than other metal alloys.
  • Versatile and resistant to corrosion: Aluminum castings are extremely versatile and offer excellent resistance against corrosion.

As a full aluminum die casting manufacturer, Premier Engineered Products also offers you complete and thorough assembly and testing of all die cast parts and products. Whether you’re interested in special elements such as aluminum pressure casting, or simply want to prototype a new part, Premier provides full service manufacturing to fit our customers’ needs.

Our Automated Aluminum Die Casting Plant

Premier is at the forefront of the aluminum die casting industry thanks to an ongoing commitment to process improvement and investment in innovative equipment. This powerful combination results in the production of the highest caliber products, no matter the scope of the project.

Automation is key to Premier’s repeatable success: state-of-the-art die cast machines are bolstered by robots to create automated die cast cells that offer the advantages of unparalleled process consistency, precision, efficiency, and cost-effective manufacturing.

Other examples of the technologically advanced equipment our aluminum die casting company uses include:

  • A wide range of die casting equipment featuring an assortment of cold chamber machines.
  • Ancillary automated die casting equipment including automatic ladles, automatic spray systems and cutting-edge robots.
  • Die casting process equipment such as Visitrac monitoring systems at each machine with process limits monitors, oil recirculating units and MFT vacuum units.
  • Fully equipped melting department with Central Reverb furnaces, low energy highly efficient aluminum holding furnaces and a melter/holder combination furnace.
  • A finishing department containing a Tumblast Wheelabrator, vibratory mills, belt sanding machines, and a fully automated sanding and polishing robotic cell.


Quality Control Measures for Aluminum Die Casting

Premier is an aluminum die casting manufacturer that makes quality control a high priority throughout each phase of the process. Visi-Trak™ System is the name of Premier’s die cast process monitoring system and eliminating production errors is its game! Defect prevention is less expensive than defect detection in manufacturing, which allows us to pass our savings on to you!

With the implementation of our advanced Visi-Trak™ System, quality is assured as it:

  • Constantly monitors the balance of the machines and “closed loop cells”
  • Ensures product consistency “shot to shot”
  • Expedites correction of any problems during operation
  • Assures production consistency day in and day out

In addition to our first-class automated machinery, our expert staff interfaces with the machines to fix detected problems and inspect the product for deficiencies.


Vacuum Aluminum Die Casting

Premier is also one of the leading vacuum aluminum die casting companies in the United States. Utilizing the Thurner Minimum Fill Time (MFT) vacuum system improves the integrity of our castings and reduces wear on the die by evacuating the air in the cavity before alloy injection. This process allows the part to “quick fill” by a combination of reduced back pressure and a high injection rate.

The MFT system produces a product with:

  • better surface finish
  • reduced gas porosity
  • reduced leakage problems
  • With MFT, your creations are made better, inside and out – complimenting the cost efficiency of our die casting process.

    Industries We Serve

    Premier Engineered Products offers aluminum die casting services for industrial parts in many of today’s leading markets. We help customers deliver products that can exceed quality demands. As a leading aluminum die casting manufacturer, we serve a wide variety of industries, including:

    • Commercial and Industrial Equipment: Aluminum die casting services for compressor pistons and connecting rods, heat sinks, bearing housings and many more specific parts
    • Electrical: Aluminum die casting manufacturer for electrical housings covering everything from LED modules to cell tower equipment
    • Firearms: Parts for rifles and shotguns, including aluminum die cast trigger guards and receivers
    • Lighting: LED and other light products plus aluminum die cast heat sinks and other components
    • Medical Devices and Products: We’re a leading aluminum die casting company for ultrasound systems, drug dispensers, heart monitors, bed gearboxes and more
    • Meters: Aluminum die casting services for electric, water, gas, parking and other meters
    • Recreational Vehicles: Parts developed through vacuum aluminum die casting for recreational vehicles, plus lawn and garden tractors
    • Small Engines: Get small engine parts and accessory design and development from one of the most experienced aluminum die casting companies in the U.S.
    • Vehicle Parts: We specialize in truck parts and systems from cylinders and gladhands to transfer cases

    Why Choose Premier Engineered Products

    Bringing your aluminum die casting back to American soil ensures you’ll have some of the best design and manufacturing support in the world, plus face significantly reduced risks for quality concerns and intellectual property theft.

    We are willing to sign your NDA (Non Disclosure Agreement) and thus help protect your IP and protect your product design.

    Premier Engineered Products is a strong believer in reshoring manufacturing to American companies because it will improve our economy and the quality of American products, whether sold at home or abroad. Learn more about the Reshoring Initiative and check out their helpful Total Cost of Ownership Estimator® to help companies better evaluate their sourcing decisions.

    American craftsmanship and partnership protections can help you reduce lead times, improve communications, decrease handling costs, reduce the risk of die failure and much more.

    Contact Us to Learn More About Our Expert Die Cast Services for Aluminum Alloy Manufacturing

    Discover what makes Premier Engineered Products one of the leading aluminum die casting companies in the United States. For more information on Premier’s specialized aluminum die casting services, contact us online.